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Email:yewu001@yushengdz.com
4F, No.68, Huian Road, Xukou Town, Wuzhong District, Suzhou, Jiangsu, China, 215105
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The Modular Aluminum Busbar with Press-Fit Rivets is a lightweight, cost-effective solution for scalable energy storage systems and power module interconnections. Constructed from high-strength aluminum alloy, this busbar features pre-installed press-fit rivets for rapid assembly, combining ease of installation with reliable high-current performance.
Press-Fit Rivet Technology: Self-clinching rivets eliminate the need for threading or welding, reducing assembly time by 70% compared to traditional busbars.
Aluminum Alloy Strength: 6061-T6 alloy offers 30% higher tensile strength than pure aluminum, with a conductivity of 58% IACS for efficient current flow.
Modular Design: Standardized 50mm pitch mounting holes and compatible end connectors enable parallel stacking for high-capacity battery clusters.
Thermal Management: Hollow-core design (optional) increases heat dissipation surface area, lowering operating temperatures by 15°C in high-load scenarios.
Corrosion Protection: Anodized clear coat or black chromate conversion coating provides Class 1B protection per ASTM B117, suitable for outdoor installations.
Battery Energy Storage Systems (BESS): Connects lithium-ion or flow battery modules in commercial and utility-scale storage arrays.
Electric Vehicle Chargers: Used in DC fast-charging stations for reliable power distribution between grid connections and charger modules.
Renewable Inverter Systems: Links solar string inverters or wind turbine power converters in outdoor combiner boxes.
Industrial UPS Systems: Ensures stable power flow in backup power units with modular expansion capabilities.
Q: Can press-fit rivets handle vibration from transportation?
A: Yes, the rivets are tested to withstand 5g vibration (10-2000Hz) without loosening, meeting automotive-grade reliability standards.
Q: What is the weight savings compared to copper busbars of the same rating?
A: Approximately 60% weight reduction, making it ideal for mobile applications like electric buses and railcars.
Q: How do I modify the busbar length for custom projects?
A: Standard lengths are available in 100mm increments, and we offer in-house cutting and drilling for non-standard dimensions at no extra cost.
The Modular Aluminum Busbar with Press-Fit Rivets is a lightweight, cost-effective solution for scalable energy storage systems and power module interconnections. Constructed from high-strength aluminum alloy, this busbar features pre-installed press-fit rivets for rapid assembly, combining ease of installation with reliable high-current performance.
Press-Fit Rivet Technology: Self-clinching rivets eliminate the need for threading or welding, reducing assembly time by 70% compared to traditional busbars.
Aluminum Alloy Strength: 6061-T6 alloy offers 30% higher tensile strength than pure aluminum, with a conductivity of 58% IACS for efficient current flow.
Modular Design: Standardized 50mm pitch mounting holes and compatible end connectors enable parallel stacking for high-capacity battery clusters.
Thermal Management: Hollow-core design (optional) increases heat dissipation surface area, lowering operating temperatures by 15°C in high-load scenarios.
Corrosion Protection: Anodized clear coat or black chromate conversion coating provides Class 1B protection per ASTM B117, suitable for outdoor installations.
Battery Energy Storage Systems (BESS): Connects lithium-ion or flow battery modules in commercial and utility-scale storage arrays.
Electric Vehicle Chargers: Used in DC fast-charging stations for reliable power distribution between grid connections and charger modules.
Renewable Inverter Systems: Links solar string inverters or wind turbine power converters in outdoor combiner boxes.
Industrial UPS Systems: Ensures stable power flow in backup power units with modular expansion capabilities.
Q: Can press-fit rivets handle vibration from transportation?
A: Yes, the rivets are tested to withstand 5g vibration (10-2000Hz) without loosening, meeting automotive-grade reliability standards.
Q: What is the weight savings compared to copper busbars of the same rating?
A: Approximately 60% weight reduction, making it ideal for mobile applications like electric buses and railcars.
Q: How do I modify the busbar length for custom projects?
A: Standard lengths are available in 100mm increments, and we offer in-house cutting and drilling for non-standard dimensions at no extra cost.