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Low-Loss Served Litz Wire USTC for Audio Transformers

Served Litz Wire, meeting USTC standards, is designed for superior performance in high-frequency electrical applications. This type of Litz wire features a protective serving layer that enhances its durability and resistance to environmental factors. Ideal for use in applications where both high electrical efficiency and mechanical robustness are required.
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Overview


The Low-Loss Served Litz Wire USTC (Uniform Surface Treatment Coating) is a precision-engineered conductor designed to minimize eddy current losses in audio transformers, inductors, and high-frequency applications. Composed of multiple enameled copper strands individually coated and twisted into a litz structure, this wire features a specialized served outer layer that enhances mechanical stability and reduces inter-strand capacitance.


Features


Litz Construction: 100-500 strands of 0.05-0.1mm diameter wires reduce skin effect, achieving up to 30% lower losses than solid-core wires at 10kHz.

Uniform Coating: USTC technology ensures consistent insulation thickness, improving impedance matching and signal fidelity in audio systems.

Served Outer Layer: Nylon or polyester serving provides abrasion resistance and maintains strand alignment during winding, reducing manufacturing defects.

High Flexibility: Soft stranding allows for tight winding on small cores, ideal for compact transformer designs.

Temperature Rating: Withstands up to 155°C (Class F), suitable for continuous operation in power-hungry audio amplifiers.


Application


Audio Equipment: Critical for high-fidelity transformers in tube amplifiers, loudspeaker crossovers, and phono cartridges, preserving audio detail and dynamics.

RF Components: Used in radio frequency inductors and baluns, minimizing signal degradation in communication systems.

Medical Devices: Suitable for MRI coils and diagnostic equipment where low noise and precise signal transmission are essential.

Power Electronics: Enhances efficiency in switch-mode power supplies operating at 20-100kHz.


Faq


Q: How does the served layer affect soldering?

A: The serving material can be easily removed with a flame or wire stripper before soldering; no special tools are required.

Q: Can I specify the number of strands for a custom design?

A: Yes, we offer custom litz wire configurations with strand counts, gauges, and serving materials tailored to your project needs.

Q: What is the typical capacitance between strands?

A: Inter-strand capacitance is minimized to <10pF/m due to the uniform insulation and twisted geometry, reducing resonance effects.


Served Litz Wire Detailed Information:

Conductor: Bare copper wire, Tinned wire,Enamelled Wire

Insulation Material: Nylon Mousse, Natural Silk
Temperature Resistance Class: Class B,Class F, Class H
Withstand Voltage: 2KV

Applicable Scope: Transfomer, Insulated wire, Motors


served litz wire

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