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Email:yewu001@yushengdz.com
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Our Basic Litz Wire is a specialized conductor designed to minimize energy loss in high-frequency applications by reducing the skin effect and proximity effect. The wire consists of multiple fine copper strands, each individually insulated with a thin layer of enamel or film, twisted or braided together in a specific configuration. This construction ensures that each strand carries an equal portion of the current, distributing the load and reducing eddy current losses.
The insulation between strands is typically made from materials like polyurethane, polyester, or PTFE, chosen for their high dielectric strength and thermal resistance. The wire can be formed into various shapes, such as round or rectangular, and is available in different strand counts and gauges to suit specific frequency ranges and power requirements.
Reduced Skin Effect: By using multiple fine strands, the wire effectively increases the conductor's surface area at high frequencies, minimizing current concentration near the surface.
Proximity Effect Mitigation: The twisted strand configuration reduces magnetic coupling between strands, decreasing energy loss caused by adjacent conductors.
High Thermal Efficiency: The thin insulation layers allow for efficient heat dissipation, making the wire suitable for applications with high power density.
Flexible Construction: The stranded design provides excellent flexibility, enabling easy winding around cores in inductors, transformers, and motors.
Customizable Strand Configuration: We offer different lay lengths and strand counts to optimize performance for specific frequency bands, from kHz to MHz ranges.
Power Electronics: Used in high-frequency transformers, inductors, and resonant circuits in inverters, converters, and switch-mode power supplies.
Audio Equipment: Ideal for speaker cables and audio transformers, where minimizing signal loss and distortion at audio frequencies (20 Hz–20 kHz) is crucial.
Wireless Devices: Suitable for antennas, inductive charging coils, and RF components, where high-frequency performance and efficiency are essential.
Electric Motors and Generators: Used in slot windings of high-speed motors, reducing losses and improving overall efficiency in electric vehicles and industrial machinery.
Q: What frequency range is the Basic Litz Wire optimized for?
A: Standard configurations are optimized for 10 kHz to 1 MHz, but we can customize designs for lower or higher frequencies upon request.
Q: How does Litz wire differ from regular stranded wire?
A: Litz wire has individual strand insulation to prevent eddy currents between strands, while regular stranded wire only has a single outer insulation layer, making it less effective at high frequencies.
Q: Can the wire be used for direct current (DC) applications?
A: Yes, though the benefits of Litz wire are most pronounced in AC applications. It can still be used for DC, providing improved flexibility and durability.
Q: What is the temperature rating of the insulation?
A: Polyurethane-insulated strands rated for 130°C (Class B), while PTFE-insulated variants can handle up to 200°C (Class H). Specify your temperature requirements for the best insulation choice.
Basic Litz Wire Key Features:
Reduction of Skin Effect and Proximity Loss: By using multiple insulated strands, Litz wire reduces the overall resistance at higher frequencies.
High Flexibility: The fine strands make Litz wire highly flexible, facilitating easier installation in complex configurations.
Improved Efficiency: By reducing losses, Litz wire improves the overall efficiency of electrical and electronic systems.
Thermal Stability: Designed to withstand higher temperatures without degrading, enhancing durability and lifespan.
Basic Litz Wire Applications:
HF transformers
Chokes
Switching power supplies
Hearing aids
Sensors
Ballasts
Resistance wires for heating applications
Motors
Basic Litz Wire Product Introduction
Litz wire made of enameled magnet wires is either used for high frequency or heating related applications
Basic Litz Wire Product Advantage
Precise resistance related manufacturing
Very broad field of application (drying, heating, warming up)
Different conductor materials available with excellent mechanical properties
High thermal stability
Basic Litz Wire Technical Parameters
Conductor: Bare copper wire, Tinned wire,Enamelled Wire
Temperature Resistance Class: Class B,Class F, Class H
Withstand Voltage: 2KV
Diameter of single wire:0.05~0.7 mm;
Number of single wires:2~2500 pcs
Outer diameter of litz wire: 0.01~20 mm
Basic Litz Wire Customization Options:
Available in various configurations and insulations, our Basic Litz Wire can be tailored to meet specific industry requirements and standards, ensuring optimal performance for every application.
Our Basic Litz Wire is a specialized conductor designed to minimize energy loss in high-frequency applications by reducing the skin effect and proximity effect. The wire consists of multiple fine copper strands, each individually insulated with a thin layer of enamel or film, twisted or braided together in a specific configuration. This construction ensures that each strand carries an equal portion of the current, distributing the load and reducing eddy current losses.
The insulation between strands is typically made from materials like polyurethane, polyester, or PTFE, chosen for their high dielectric strength and thermal resistance. The wire can be formed into various shapes, such as round or rectangular, and is available in different strand counts and gauges to suit specific frequency ranges and power requirements.
Reduced Skin Effect: By using multiple fine strands, the wire effectively increases the conductor's surface area at high frequencies, minimizing current concentration near the surface.
Proximity Effect Mitigation: The twisted strand configuration reduces magnetic coupling between strands, decreasing energy loss caused by adjacent conductors.
High Thermal Efficiency: The thin insulation layers allow for efficient heat dissipation, making the wire suitable for applications with high power density.
Flexible Construction: The stranded design provides excellent flexibility, enabling easy winding around cores in inductors, transformers, and motors.
Customizable Strand Configuration: We offer different lay lengths and strand counts to optimize performance for specific frequency bands, from kHz to MHz ranges.
Power Electronics: Used in high-frequency transformers, inductors, and resonant circuits in inverters, converters, and switch-mode power supplies.
Audio Equipment: Ideal for speaker cables and audio transformers, where minimizing signal loss and distortion at audio frequencies (20 Hz–20 kHz) is crucial.
Wireless Devices: Suitable for antennas, inductive charging coils, and RF components, where high-frequency performance and efficiency are essential.
Electric Motors and Generators: Used in slot windings of high-speed motors, reducing losses and improving overall efficiency in electric vehicles and industrial machinery.
Q: What frequency range is the Basic Litz Wire optimized for?
A: Standard configurations are optimized for 10 kHz to 1 MHz, but we can customize designs for lower or higher frequencies upon request.
Q: How does Litz wire differ from regular stranded wire?
A: Litz wire has individual strand insulation to prevent eddy currents between strands, while regular stranded wire only has a single outer insulation layer, making it less effective at high frequencies.
Q: Can the wire be used for direct current (DC) applications?
A: Yes, though the benefits of Litz wire are most pronounced in AC applications. It can still be used for DC, providing improved flexibility and durability.
Q: What is the temperature rating of the insulation?
A: Polyurethane-insulated strands rated for 130°C (Class B), while PTFE-insulated variants can handle up to 200°C (Class H). Specify your temperature requirements for the best insulation choice.
Basic Litz Wire Key Features:
Reduction of Skin Effect and Proximity Loss: By using multiple insulated strands, Litz wire reduces the overall resistance at higher frequencies.
High Flexibility: The fine strands make Litz wire highly flexible, facilitating easier installation in complex configurations.
Improved Efficiency: By reducing losses, Litz wire improves the overall efficiency of electrical and electronic systems.
Thermal Stability: Designed to withstand higher temperatures without degrading, enhancing durability and lifespan.
Basic Litz Wire Applications:
HF transformers
Chokes
Switching power supplies
Hearing aids
Sensors
Ballasts
Resistance wires for heating applications
Motors
Basic Litz Wire Product Introduction
Litz wire made of enameled magnet wires is either used for high frequency or heating related applications
Basic Litz Wire Product Advantage
Precise resistance related manufacturing
Very broad field of application (drying, heating, warming up)
Different conductor materials available with excellent mechanical properties
High thermal stability
Basic Litz Wire Technical Parameters
Conductor: Bare copper wire, Tinned wire,Enamelled Wire
Temperature Resistance Class: Class B,Class F, Class H
Withstand Voltage: 2KV
Diameter of single wire:0.05~0.7 mm;
Number of single wires:2~2500 pcs
Outer diameter of litz wire: 0.01~20 mm
Basic Litz Wire Customization Options:
Available in various configurations and insulations, our Basic Litz Wire can be tailored to meet specific industry requirements and standards, ensuring optimal performance for every application.