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Email:yewu001@yushengdz.com
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Our Flat Insulated Wire is a specialized electrical conductor designed for applications requiring space-efficient wiring solutions. The wire features a rectangular cross-section, which minimizes its footprint while maintaining excellent electrical performance. The conductor is typically made from high-purity copper or tinned copper, ensuring superior conductivity and corrosion resistance. Encased in a durable insulating layer, which can be made from materials such as PVC, polyethylene, or silicone depending on the application requirements, the wire offers reliable dielectric strength and mechanical protection.
The flat geometry allows for easy routing in tight spaces, making it ideal for use in compact electronic devices, automotive interiors, and aerospace systems. The insulation thickness is precisely controlled to meet industry standards, ensuring consistent performance across a wide temperature range. Available in various sizes and voltage ratings, this wire can be customized to fit specific project needs, providing a versatile solution for modern electrical systems.
Space-Efficient Design: The rectangular shape reduces the wire's overall diameter, enabling installation in confined areas where round wires would be impractical. This feature is particularly beneficial in high-density wiring environments.
Superior Conductivity: Using high-quality copper conductors ensures low electrical resistance, minimizing power loss and heat generation during operation.
Durable Insulation: The choice of insulation materials allows the wire to withstand harsh conditions, including high temperatures, moisture, and chemical exposure. For example, silicone insulation offers excellent flexibility and resistance to extreme temperatures, while PVC provides cost-effective general-purpose protection.
Easy Handling: The flat profile simplifies stripping and termination, reducing installation time and improving workflow efficiency. The wire also maintains its shape during routing, preventing kinking or tangling.
Customizable Specifications: We offer a range of conductor gauges, insulation types, and lengths to meet the unique requirements of different industries and applications.
Electronics Manufacturing: Used in consumer electronics such as laptops, tablets, and wearables, where space is at a premium. The flat design fits neatly within circuit boards and enclosures, optimizing internal layouts.
Automotive Industry: Ideal for automotive wiring harnesses, especially in areas like door panels, dashboards, and trunk compartments, where space constraints and vibration resistance are critical. The wire's durability ensures reliable performance in high-temperature engine compartments.
Aerospace and Aviation: Suitable for aircraft wiring systems, where weight reduction and compactness are essential. The wire's resistance to extreme temperatures and harsh environmental conditions makes it a safe choice for avionic applications.
Industrial Equipment: Used in machinery and control systems that require efficient wiring in tight spaces. The flat profile allows for neat cable management, improving the overall reliability of industrial setups.
Q: What is the temperature rating of the Flat Insulated Wire?
A: The temperature rating depends on the insulation material. PVC-insulated wires typically operate between -10°C and 70°C, while silicone-insulated versions can handle temperatures from -60°C to 200°C.
Q: Can this wire be used for high-voltage applications?
A: Yes, we offer high-voltage variants with thicker insulation layers designed for voltages up to 1000V. Please specify your voltage requirements when requesting a quote.
Q: Is the wire suitable for outdoor use?
A: Yes, if equipped with weather-resistant insulation such as polyethylene or silicone. These variants offer protection against UV rays, moisture, and temperature fluctuations.
Q: Can I get samples in specific lengths?
A: Yes, we provide sample quantities in custom lengths to help you evaluate the product for your application.
Flat Insulated Wire Key Features:
Compact Design: The flat configuration allows for efficient use of space and easier management of wires in confined areas.
Enhanced Electrical Performance: Ensures reliable connectivity and minimal electrical interference, which is crucial for sensitive electronics.
Robust Insulation: High-quality insulation materials provide excellent resistance to heat, moisture, and chemical exposure.
Ease of Installation: Simplifies the routing and connection processes, reducing installation time and costs.
Flat Insulated Wire Benefits:
Space Optimization: Ideal for applications where space is at a premium, allowing for cleaner and more organized setups.
Improved Safety: Reduces the risk of shorts and electrical fires through superior insulation.
Durability: Designed to withstand tough environmental conditions, ensuring longevity and reliability.
Flat Insulated Wire Applications:
Automotive
Power Supply
Communication
Flat Insulated Wire Customization Options:
We offer Flat Insulated Wire in various conductor specification to meet the specific requirements of your applications.
Flat Insulated Wire Detailed Information:
Conductor: Tinned wire,Enamelled Litz Wire
Insulation Layers: One ,Two,Three
Insulation Material: PET,PPS,PI
Temperature Resistance Class: Class B,Class F,Class H
Withstand Voltage: AC 6KV/60s no breakdown
Safety Regulations: UL2353,UL60950, UL60601
Our Flat Insulated Wire is a specialized electrical conductor designed for applications requiring space-efficient wiring solutions. The wire features a rectangular cross-section, which minimizes its footprint while maintaining excellent electrical performance. The conductor is typically made from high-purity copper or tinned copper, ensuring superior conductivity and corrosion resistance. Encased in a durable insulating layer, which can be made from materials such as PVC, polyethylene, or silicone depending on the application requirements, the wire offers reliable dielectric strength and mechanical protection.
The flat geometry allows for easy routing in tight spaces, making it ideal for use in compact electronic devices, automotive interiors, and aerospace systems. The insulation thickness is precisely controlled to meet industry standards, ensuring consistent performance across a wide temperature range. Available in various sizes and voltage ratings, this wire can be customized to fit specific project needs, providing a versatile solution for modern electrical systems.
Space-Efficient Design: The rectangular shape reduces the wire's overall diameter, enabling installation in confined areas where round wires would be impractical. This feature is particularly beneficial in high-density wiring environments.
Superior Conductivity: Using high-quality copper conductors ensures low electrical resistance, minimizing power loss and heat generation during operation.
Durable Insulation: The choice of insulation materials allows the wire to withstand harsh conditions, including high temperatures, moisture, and chemical exposure. For example, silicone insulation offers excellent flexibility and resistance to extreme temperatures, while PVC provides cost-effective general-purpose protection.
Easy Handling: The flat profile simplifies stripping and termination, reducing installation time and improving workflow efficiency. The wire also maintains its shape during routing, preventing kinking or tangling.
Customizable Specifications: We offer a range of conductor gauges, insulation types, and lengths to meet the unique requirements of different industries and applications.
Electronics Manufacturing: Used in consumer electronics such as laptops, tablets, and wearables, where space is at a premium. The flat design fits neatly within circuit boards and enclosures, optimizing internal layouts.
Automotive Industry: Ideal for automotive wiring harnesses, especially in areas like door panels, dashboards, and trunk compartments, where space constraints and vibration resistance are critical. The wire's durability ensures reliable performance in high-temperature engine compartments.
Aerospace and Aviation: Suitable for aircraft wiring systems, where weight reduction and compactness are essential. The wire's resistance to extreme temperatures and harsh environmental conditions makes it a safe choice for avionic applications.
Industrial Equipment: Used in machinery and control systems that require efficient wiring in tight spaces. The flat profile allows for neat cable management, improving the overall reliability of industrial setups.
Q: What is the temperature rating of the Flat Insulated Wire?
A: The temperature rating depends on the insulation material. PVC-insulated wires typically operate between -10°C and 70°C, while silicone-insulated versions can handle temperatures from -60°C to 200°C.
Q: Can this wire be used for high-voltage applications?
A: Yes, we offer high-voltage variants with thicker insulation layers designed for voltages up to 1000V. Please specify your voltage requirements when requesting a quote.
Q: Is the wire suitable for outdoor use?
A: Yes, if equipped with weather-resistant insulation such as polyethylene or silicone. These variants offer protection against UV rays, moisture, and temperature fluctuations.
Q: Can I get samples in specific lengths?
A: Yes, we provide sample quantities in custom lengths to help you evaluate the product for your application.
Flat Insulated Wire Key Features:
Compact Design: The flat configuration allows for efficient use of space and easier management of wires in confined areas.
Enhanced Electrical Performance: Ensures reliable connectivity and minimal electrical interference, which is crucial for sensitive electronics.
Robust Insulation: High-quality insulation materials provide excellent resistance to heat, moisture, and chemical exposure.
Ease of Installation: Simplifies the routing and connection processes, reducing installation time and costs.
Flat Insulated Wire Benefits:
Space Optimization: Ideal for applications where space is at a premium, allowing for cleaner and more organized setups.
Improved Safety: Reduces the risk of shorts and electrical fires through superior insulation.
Durability: Designed to withstand tough environmental conditions, ensuring longevity and reliability.
Flat Insulated Wire Applications:
Automotive
Power Supply
Communication
Flat Insulated Wire Customization Options:
We offer Flat Insulated Wire in various conductor specification to meet the specific requirements of your applications.
Flat Insulated Wire Detailed Information:
Conductor: Tinned wire,Enamelled Litz Wire
Insulation Layers: One ,Two,Three
Insulation Material: PET,PPS,PI
Temperature Resistance Class: Class B,Class F,Class H
Withstand Voltage: AC 6KV/60s no breakdown
Safety Regulations: UL2353,UL60950, UL60601