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Tel: +86-13732621090
Email:yewu001@yushengdz.com
4F, No.68, Huian Road, Xukou Town, Wuzhong District, Suzhou, Jiangsu, China, 215105
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YUSENG’s high density flat insulated wire is a specialized electrical conductor engineered to solve critical challenges in space-constrained industrial wiring environments. Unlike traditional round wires, our rectangular cross-section design minimizes installation footprint while delivering uncompromised electrical performance, making it the preferred choice for applications where every millimeter of space matters.
As a leading manufacturer of flat electrical conductors with over a decade of specialized R&D and production experience, we serve global manufacturing partners across electronics, automotive, aerospace and industrial equipment sectors. Our products are designed to meet the most stringent international safety and performance standards, ensuring reliable operation in even the harshest operating conditions.
By choosing YUSENG flat insulated wire, you can optimize internal system layouts, reduce installation time and costs, and enhance the overall reliability and longevity of your electrical systems.
Technical Feature: Precision-engineered rectangular cross-section with ±0.02mm insulation thickness tolerance
Performance Advantage: Delivers 35% smaller installation footprint compared to equivalent gauge round wires, enabling 20% higher wiring density in confined spaces
Business Value: Allows for more compact product designs, reduces enclosure size and material costs, and simplifies cable management in high-density assemblies
Technical Feature: High-purity copper or tinned copper conductors (available in enamelled litz wire variants for high-frequency applications)
Performance Advantage: Ultra-low electrical resistance minimizes power loss and heat generation during continuous operation
Business Value: Improves energy efficiency, reduces thermal management requirements, and extends the service life of connected components
Technical Feature: 1-3 layer insulation options using PET, PPS or PI materials, with AC 6KV/60s no breakdown dielectric strength
Performance Advantage: Withstands extreme temperatures ranging from -60°C to 200°C (depending on material), and provides excellent resistance to moisture, chemicals and UV radiation
Business Value: Eliminates premature insulation failure, reduces maintenance costs, and ensures compliance with global safety regulations
Technical Feature: Rigid flat profile that maintains shape during routing
Performance Advantage: Simplifies stripping, termination and routing processes, eliminating kinking and tangling common with round wires
Business Value: Reduces installation time by up to 25%, improves workflow efficiency, and lowers labor costs for manufacturing and assembly
Technical Feature: Custom conductor gauges, insulation colors, lengths and printed markings
Performance Advantage: Tailored to meet the exact requirements of your specific application
Business Value: Eliminates the need for costly modifications during integration, accelerates product development cycles, and ensures perfect fit for your projects
Parameter | Detailed Specifications |
|---|---|
Conductor Material | High-purity tinned copper, enamelled litz wire |
Insulation Layers | 1 layer, 2 layers, 3 layers |
Insulation Material | PET, PPS, PI |
Temperature Resistance Class | Class B (130°C), Class F (155°C), Class H (180°C) |
Withstand Voltage | AC 6KV/60s no breakdown |
Voltage Ratings | 300V, 600V, 1000V (high-voltage custom variants) |
Safety Certifications | UL2353, UL60950, UL60601 |
Customization Options | Conductor gauge, insulation color, length, printed markings |
Ideal for internal wiring in consumer electronics such as laptops, tablets and wearables, where space is at a premium. The flat profile fits neatly within circuit boards and compact enclosures, optimizing internal layouts and enabling slimmer product designs.
Widely used in automotive wiring harnesses for door panels, dashboards, trunk compartments and engine compartments. Our wire’s vibration resistance and high-temperature durability ensure reliable performance in the demanding automotive environment.
Suitable for aircraft avionics systems and satellite communication equipment, where weight reduction and compactness are critical. The wire’s resistance to extreme temperatures and harsh environmental conditions makes it a safe and reliable choice for aviation applications.
Used in machinery, control systems and medical devices that require efficient wiring in tight spaces. The flat profile allows for neat cable management, improving the overall reliability and maintainability of industrial setups.
Perfect for power supply units and communication equipment, where stable electrical performance and space efficiency are essential. Our wire’s low signal interference ensures clear and reliable data transmission.
At YUSENG, quality is embedded in every stage of our production process. We implement a three-tier quality control system: incoming raw material inspection, in-process quality monitoring at every production step, and 100% finished product testing for electrical performance and insulation integrity.
We offer comprehensive customization services to meet the unique needs of our industrial clients. Our experienced engineering team works closely with you to develop tailored solutions, from initial design consultation to prototype production and full-scale manufacturing. Our standard lead time is 7-15 working days for standard products, and 15-25 working days for custom specifications.
All our products come with a 12-month warranty against manufacturing defects, and we provide ongoing technical support to ensure seamless integration into your systems.
The temperature rating depends on the insulation material. PET-insulated wires typically operate between -10°C and 70°C, while PI-insulated versions can handle temperatures from -60°C to 200°C.
Yes, we offer high-voltage variants with thicker insulation layers designed for voltages up to 1000V. Please specify your voltage requirements when requesting a quote.
Yes, if equipped with weather-resistant insulation such as PPS or PI. These variants offer excellent protection against UV rays, moisture and temperature fluctuations.
