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Flexible Copper Busbar - Nickel Plated Sheet - Heat Shrink Tubing - Copper Busbar Connection

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Customized Busbar Product Introduction

At Suzhou Yusheng Electronics, we offer more than just standard products—we specialize in delivering customized solutions for non-standard products. Our non-standard offerings come with the following benefits:

Tailored Design: We customize our products to meet the exact specifications of our customers, offering flexibility in size, material, shape, and functionality to ensure seamless integration with project needs.

Adaptable Production Model: Thanks to our flexible production lines and cutting-edge technology, we can swiftly accommodate special requests, whether for small pilot runs or large-scale mass production, guaranteeing efficient manufacturing and prompt delivery.

Quality Assurance: Every non-standard product is manufactured under strict quality control standards and certified by recognized organizations (such as UL, VDE, ISO, etc.), ensuring safety and reliability across all applications.

Technical Collaboration and Support: Our R&D team works in close partnership with customers throughout the entire process, providing technical guidance and helping optimize designs to not only meet but exceed expectations, enhancing product performance.

Cost Efficiency: Our customized solutions provide not only products that precisely match customer needs but also cost-saving opportunities during design and production, ultimately helping to reduce overall project expenses.


Technical Requirements:

  1. Materials: T2 red copper (060 temper), formed by hot pressing multi-layer 0.1mm copper foil at both ends. Nickel sheets (0.1mm, grade N6) are attached to the outermost layers on both ends.

  2. Chemical Composition of Copper Material: Must comply with the relevant requirements of GB/T5231-2012; the chemical composition of the nickel material must comply with GB/T5235-2007.

  3. Raw Material: No splicing welding is allowed for raw materials, and no delamination is permitted at the welded ends.

  4. Important Dimensions: Dimensions marked with a ☆ on the drawing are considered critical dimensions. Hole spacing and relative position dimensions must be inspected using gauges.

  5. Appearance Defects: Must comply with the Pack Material Appearance Inspection Standard (QAI-021-537).

  6. Performance Testing: Must be conducted according to the DVP test checklist standards.

  7. Restricted Substances: Must comply with the requirements of EU Directive 2000/53/EC and EU Directive 2006/66/EG regarding prohibited substances.

  8. Heat Shrink Tubing Material: EVA

  9. Voltage Resistance of Heat Shrink Tubing: With voltage resistance equipment, apply 3000V DC for 60 seconds between any metal and insulated part of the connected components; leakage current <1mA.

  10. Insulation Resistance of Heat Shrink Tubing: Apply 1000V DC for 5 seconds between any two points 10mm apart using an insulation meter; resistance >10GΩ.

  11. Flame Retardancy: Must meet the UL94 standard for vertical combustion, V-0 level.


Customization Options:We provide copper insulated coils in various sizes, insulation types, and winding configurations to suit specific requirements. Whether for high-frequency applications or heavy-duty industrial use, we can tailor our coils to meet the precise needs of your project.


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Suzhou Yusheng Electronic Co., Ltd. was established in 2005. It is a production enterprise integrating R&D, manufacturing and sales.

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 4F, No.68, Huian Road, Xukou Town, Wuzhong District, Suzhou, Jiangsu, China, 215105
 +86-512-65012652
 +86-18550479197

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