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Flexible Busbar for Battery

The Flexible Busbar for Battery applications is a high-performance solution designed to efficiently manage electrical power in battery-powered systems, ensuring optimal performance and reliability. This busbar is specifically engineered to handle high current loads with superior flexibility, allowing for easy integration into various battery configurations. Featuring a solid copper conductor and a robust insulation layer, this busbar is perfect for use in battery management systems (BMS), electric vehicles (EVs), energy storage systems (ESS), and other high-demand battery applications. Its solid construction provides exceptional durability and resistance to mechanical stress, while its flexibility enables quick and easy assembly, making it an ideal choice for both large-scale and compact systems. Whether you're designing a custom battery pack for EVs or integrating components for solar energy storage, the Solid Flexible Busbar for Battery guarantees reliable power distribution and long-lasting performance in challenging environments.
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Product Attributes

AttributeDetails
Product TypeFlexible Busbar for Battery
Conductor MaterialT2M Red Copper (0.1*25)
Insulation MaterialOrange Heat Shrink Tube
Voltage Resistance≥3000VAC, 50Hz/60S with leakage current ≤0.5mA
Insulation Resistance≥500MΩ at 1000VDC, 25℃, humidity ≤65%
Flame RetardancyGB/T2408-2008 V0, UL94-V0
Temperature Resistance-40℃ to 125℃
Busbar Thickness4mm (Hard Busbar)
Busbar DimensionsCustomizable based on application requirements
CustomizationYes, tailored for specific project needs
LabelingUL94-V0 material with part number, batch info
Testing StandardSalt Spray Test, 96 hours (GB/T 10125-2012)


Applicable Scenarios

The Solid Flexible Busbar for Battery is widely used in various industries where efficient and reliable power distribution is crucial. Its versatility makes it an excellent choice for a range of battery-powered systems, including:

  • Electric Vehicles (EVs): This busbar ensures reliable and efficient power flow within EV batteries, contributing to better energy efficiency and longer driving ranges.

  • Energy Storage Systems (ESS): Ideal for large-scale solar and wind energy storage systems, providing stable connections that maximize energy storage capacity.

  • Battery Management Systems (BMS): Used in various BMS applications, it plays a vital role in managing the charging and discharging processes to protect and extend battery life.

  • Uninterruptible Power Supplies (UPS): For backup power applications, ensuring smooth operation and power distribution during outages.

  • Industrial Battery Solutions: Provides reliable power distribution for batteries used in forklifts, cranes, and other industrial equipment.

  • Consumer Electronics: For use in high-capacity rechargeable batteries, such as those found in laptops, power tools, and mobile devices.

Its flexibility and solid construction make it adaptable to a wide range of applications, from large battery packs to compact, high-energy applications.


Product Functions

The Solid Flexible Busbar for Battery offers multiple functional benefits that make it indispensable in high-power applications:

  • Power Distribution: Efficiently distributes electrical power within battery systems, ensuring optimal performance and reducing the risk of power loss.

  • High Current Capacity: Handles significant current loads, ensuring that energy is delivered effectively to power-hungry components in battery-operated devices.

  • Enhanced Durability: With its solid copper conductor and robust insulation, the busbar is designed to withstand mechanical stresses, vibration, and exposure to high temperatures.

  • Flexibility and Easy Integration: The flexible nature of the busbar allows for quick installation and integration into a variety of battery designs and configurations. This reduces the complexity of assembly and simplifies the manufacturing process.

  • Safety Features: The flame-retardant insulation and resistance to high voltages ensure that the busbar can safely handle demanding electrical conditions while providing long-term reliability.


About Us

At Suzhou Yusheng Electronic Co., Ltd., we specialize in providing innovative solutions for high-performance electrical systems. With years of experience in the design and production of busbars and other electronic components, we have built a reputation for delivering customized, high-quality products that meet the specific needs of our customers.

Our Solid Flexible Busbar for Battery is manufactured using advanced technology and strict quality control standards to ensure superior performance, durability, and safety in every application. We offer customized busbar solutions tailored to your specifications, ensuring that you get the best fit for your project.

We pride ourselves on offering flexible production capabilities, from small-scale pilot runs to large-volume manufacturing, allowing us to meet the demands of any project, regardless of size. All our products are certified to meet global standards such as UL, ISO, and VDE, ensuring the highest levels of safety and reliability.

Our customer-centric approach is supported by a dedicated R&D team that works closely with customers to optimize design and manufacturing solutions. Whether you need technical assistance, project consultation, or logistics support, we are here to help.


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Suzhou Yusheng Electronic Co., Ltd. was established in 2005. It is a production enterprise integrating R&D, manufacturing and sales.

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