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Flexible Busbar for Battery pack connection

Flexible busbars are innovative electrical components designed to provide superior flexibility and adaptability in power distribution systems. Constructed from layers of thinly sliced copper or aluminum, bonded with insulating materials, these busbars are perfect for dynamic environments.
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Product Description


The Flexible Busbar for Battery pack connection is designed for durability and high performance. Its copper conductor ensures efficient electricity transmission in critical systems. This busbar is ideal for manufacturers and suppliers in the automotive and power industries.

It features a heat-resistant insulation material, ensuring safety under extreme conditions. The busbar can withstand temperatures up to 900℃ and voltages up to 2KV. The flame-retardant rating of V0 ensures reliability in demanding environments.

The tin and nickel plating enhance durability and resistance to corrosion. This busbar is suitable for applications such as battery packs, motors, and energy storage systems.

Yusheng Electronic offers customization options to meet diverse industrial needs. Our busbars comply with RoHS and UL94 standards, ensuring high safety and environmental compliance.


Product Table


Parameter Value
Conductor T2/TU1 Copper
Insulation Material Heat shrink tubing, PVC, EVA
Max. Temperature Resistance Class 900℃ (3H)
Withstand Voltage 2KV
Flame Retardant Rating V0
Surface Treatment Tin, Ni plated
Applicable Scope Battery pack connection, Motors, Energy storage, Electric cabinet
Standard Compliance RoHS, UL94 flame retardant standards


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Features of High Voltage Flexible Busbar


  • Flexible Design: Ensures easy integration into diverse automotive and power systems.

  • Material Options: Available in conductor materials like copper and aluminum to suit different needs.

  • Surface Treatments: Offers nickel plating and other coatings for enhanced durability and corrosion resistance.

  • High Voltage Tolerance: Designed to handle up to 2KV for critical power applications.

  • Temperature Resistance: Operates reliably under extreme heat, withstanding temperatures up to 900℃.

  • Safety Compliance: Meets RoHS and UL94 flame retardant standards for industrial safety.

  • Versatile Applications: Suitable for use in battery packs, motors, energy storage, and electric cabinets.


Advantages 


  • Quick Connect Feature: Simplifies installation and reduces setup time.

  • High Voltage Tolerance: Suitable for demanding power systems and substations.

  • Wide Applicability: Ideal for automotive and energy-related applications.

  • Customizable Options: Supports size and material customization for specific needs.

  • Durable Design: Ensures long-lasting performance in critical applications.


High Voltage Flexible Busbar Applications


  • Battery Pack Connections: Facilitates secure connections in power battery systems.

  • Motors and Energy Storage: Reliable for motor controls and energy storage systems.

  • Electric Cabinets: Efficient for integration in electrical cabinet setups.

  • New Energy Vehicles: Commonly used in power battery packs of EVs and energy storage systems.

  • Module Connections: Optimizes system connections between modules in energy systems.


Service Options for Customization


  • Flexible Customization: Offers tailored sizes and materials for specific projects.

  • Standard and Custom Forms: Available in both pre-designed and custom-made variants.

  • Customer-Centric Solutions: Designed to meet diverse customer requirements effectively.


FAQs


  1. What materials are used in the busbar conductor?
    The busbar uses T2/TU1 copper as the conductor material.

  2. What insulation materials are available?
    Insulation materials include heat shrink tubing, PVC, and EVA.

  3. What is the maximum temperature resistance of the busbar?
    The busbar can withstand temperatures up to 900℃ (Class 3H).

  4. What voltage can the busbar handle?
    The busbar is designed to withstand a voltage of 2KV.

  5. Is the busbar compliant with safety standards?
    Yes, the materials comply with RoHS and UL94 flame retardant standards.


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Suzhou Yusheng Electronic Co., Ltd. was established in 2005. It is a production enterprise integrating R&D, manufacturing and sales.

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