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Flexible Aluminium Busbar for Battery Packs

The Flexible Aluminium Busbar for Battery Packs is a versatile, high-performance solution designed to meet the complex electrical demands of modern power systems. Made from high-purity aluminium, this busbar offers excellent electrical conductivity, thermal stability, and adaptability, making it an ideal choice for battery pack connections. It is commonly used in electric vehicles (EVs), energy storage systems, and renewable energy applications. With its superior flexibility, it can be easily bent into required shapes, allowing for seamless installation in confined spaces. The busbar is also insulated with durable materials like PA11 and PA12, ensuring protection against high temperatures and electrical faults. Its compliance with RoHS and UL94 flame retardant standards ensures both environmental and safety assurance, making it a reliable and cost-effective solution for high-voltage, high-current applications.
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Product Parameters


Parameter Details
Conductor Material AL1060, AL6101
Insulation Material PA11, PA12
Maximum Temperature 900°C (3 Hours)
Voltage Withstand Up to 2KV
Flame Retardant Rating UL94 V-0
Surface Treatment Tin, Nickel, Gold, or Silver Plating
Bending Capability Flat, Vertical (<90°), and Torsion Bending
Applicable Areas Battery Pack Connections, Motors, Energy Storage, Electric Cabinets
Key Dimensions Customizable (e.g., 100x10mm, 30x10mm)
Common Dimensions 100x10mm, 30x10mm
Certifications RoHS Compliance, UL94 Flame Retardant Standards


Applicable Scenarios

The Flexible Aluminium Busbar for Battery Packs is designed for various demanding applications that require reliable and efficient electrical connectivity. Its flexibility and excellent performance characteristics make it suitable for the following:

  • Battery Pack Connections: The busbar plays a crucial role in connecting individual cells in battery packs used for electric vehicles (EVs), energy storage systems, and renewable energy applications. It ensures stable and efficient power transfer across the system.

  • Electric Vehicles (EVs): Used in electric vehicle battery systems to connect high-voltage cells and provide efficient power delivery from the battery pack to the vehicle’s drive system.

  • Energy Storage Systems: Ideal for use in solar energy storage solutions and other renewable energy systems, where it enables high-performance integration of storage units to manage energy flows efficiently.

  • Electric Cabinets: In industrial applications, such as electrical panels, substations, and other high-voltage systems, where the busbar provides reliable connections and ensures power stability and safety.

  • Motors and Automotive: Perfect for high-current applications in motors and automotive battery connections, ensuring safe and efficient energy transmission.

The flexible nature of the busbar allows it to be easily routed around obstacles and integrated into tight spaces, making it an indispensable component in complex electrical systems.


Product Functions

The Flexible Aluminium Busbar for Battery Packs serves several critical functions, offering benefits that make it indispensable for high-voltage, high-current applications:

  • Efficient Power Transfer: The high-conductivity aluminium material ensures minimal energy loss during power transfer, providing stable and efficient connections in battery packs and electrical systems.

  • Thermal Performance: With its ability to withstand temperatures up to 900°C, this busbar can handle the heat generated by high-power systems without compromising on performance.

  • Customizable Design: The busbar can be customized in various dimensions, materials, and surface treatments to meet specific project requirements, ensuring compatibility with diverse electrical systems.

  • Flame Retardant & Safe: With a UL94 V-0 rating, the busbar provides enhanced fire safety and meets environmental standards, making it safe for use in critical applications like solar power systems and automotive battery packs.

  • Flexibility & Ease of Installation: Its ability to be bent in flat, vertical, or torsion directions allows for flexible installation in challenging environments, ensuring quick and easy connection in battery packs, motors, and other systems.

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