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Tel: +86-13732621090
Email:yewu001@yushengdz.com
4F, No.68, Huian Road, Xukou Town, Wuzhong District, Suzhou, Jiangsu, China, 215105
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At the forefront of insulated wire innovation, our next-generation solutions empower sustainable technologies and smart infrastructure. By integrating cutting-edge materials like graphene-enhanced polymers and self-healing nanocomposites, our wires deliver unparalleled thermal management, energy efficiency, and environmental resilience. Designed for the circular economy, these products feature recyclable insulation and lightweight conductors, reducing carbon footprints in sectors like electric mobility, green construction, and renewable energy storage. Backed by AI-driven R&D, we continuously optimize performance metrics—from heat dissipation to EMI shielding—to meet the dynamic needs of Industry 4.0 and beyond.
1. Intelligent Thermal Regulation: Ceramic-infused insulation dissipates heat 3x faster than traditional materials, preventing hotspots in EV batteries and high-power servers.
2. Self-Healing Technology: Micro-encapsulated polymers automatically修复 minor insulation breaches caused by vibration or abrasion, slashing maintenance costs in wind turbines and robotics.
3. Ultra-Lightweight Conductors: High-strength aluminum-magnesium alloys reduce wire weight by 50% versus copper, crucial for drone wiring and satellite applications without sacrificing conductivity.
4. Embedded Sensor Networks: Optional fiber Bragg grating (FBG) or RFID-enabled wires enable real-time monitoring of temperature, strain, and electrical faults in smart grids and predictive maintenance systems.
5. Sustainable Materials: Thermoplastic elastomers (TPE) and bio-based polymers allow full recyclability, aligning with ISO 14001 environmental management standards.
6. High-Speed Data Support: Low-skew, twisted pair designs with >40 Gbps data rates for autonomous vehicle LiDAR and AI server clusters.
Transformative applications include:
· Electric and Autonomous Vehicles: High-voltage battery interconnects, onboard chargers, and ADAS sensors using lightweight, flame-retardant wires with 600V+ ratings.
· Smart Cities and Buildings: Building-integrated photovoltaics (BIPV), smart meters, and EV charging stations requiring fire-resistant, solar-adaptive cabling.
· Energy Storage Systems (ESS): Lithium-ion and solid-state battery modules utilizing wires with flame-retardant (UL 94 V-0) and thermal runaway containment properties.
· Wearables and E-Textiles: Ultra-thin (0.1mm diameter), washable wires for smartwatches, medical patches, and heated clothing, offering 10,000+ bend cycles.
· Aerospace and Satellites: Radiation-resistant, cryogenic-grade wiring for spacecraft avionics and lunar rover systems operating at -200°C to +300°C.
· Industrial 4.0: Digital twin systems, cobots, and AR/VR training simulators依赖 EMI-shielded, high-flex cables for seamless data integration.
Direct Welding Insulated Wire Key Features:
Precision Welding: Ensures strong, reliable electrical connections that resist mechanical stress and environmental factors.
High-Quality Insulation: Offers excellent electrical insulation, protecting against shorts and electrical hazards.
Easy Installation: Straight configurations simplify the layout and installation process, reducing labor time and costs.
Direct Welding Insulated Wire Benefits:
Reliability: Delivers consistent performance, minimizing maintenance and downtime in critical systems.
Versatility: Suitable for a variety of applications, adapting easily to both static and dynamic environments.
Safety: Enhanced insulation properties ensure safety in high-risk applications, protecting equipment and personnel.
Direct Welding Insulated Wire Applications:
High frequency transformer
Power supply
Inductance Charger
Communication network
LED conductor
Direct Welding Insulated Wire Customization: Available in various thicknesses, our Straight Welded Insulated Wire can be customized to meet the specific requirements of your projects.
Direct Welding Insulated Wire Detailed Information:
Winding Wire Cat. No(s): TIW-B
Conductor: Bare Copper Wire
Insulation Layers: Three
Insulation Material: PET,PA
Temperature Resistance Class: Class B
Withstand Voltage: AC 6KV/60s no breakdown
Safety Regulations: UL2353,UL60950,VDE,IEC/EN62368
CQC：GB19212,GB4943,GB8898
At the forefront of insulated wire innovation, our next-generation solutions empower sustainable technologies and smart infrastructure. By integrating cutting-edge materials like graphene-enhanced polymers and self-healing nanocomposites, our wires deliver unparalleled thermal management, energy efficiency, and environmental resilience. Designed for the circular economy, these products feature recyclable insulation and lightweight conductors, reducing carbon footprints in sectors like electric mobility, green construction, and renewable energy storage. Backed by AI-driven R&D, we continuously optimize performance metrics—from heat dissipation to EMI shielding—to meet the dynamic needs of Industry 4.0 and beyond.
1. Intelligent Thermal Regulation: Ceramic-infused insulation dissipates heat 3x faster than traditional materials, preventing hotspots in EV batteries and high-power servers.
2. Self-Healing Technology: Micro-encapsulated polymers automatically修复 minor insulation breaches caused by vibration or abrasion, slashing maintenance costs in wind turbines and robotics.
3. Ultra-Lightweight Conductors: High-strength aluminum-magnesium alloys reduce wire weight by 50% versus copper, crucial for drone wiring and satellite applications without sacrificing conductivity.
4. Embedded Sensor Networks: Optional fiber Bragg grating (FBG) or RFID-enabled wires enable real-time monitoring of temperature, strain, and electrical faults in smart grids and predictive maintenance systems.
5. Sustainable Materials: Thermoplastic elastomers (TPE) and bio-based polymers allow full recyclability, aligning with ISO 14001 environmental management standards.
6. High-Speed Data Support: Low-skew, twisted pair designs with >40 Gbps data rates for autonomous vehicle LiDAR and AI server clusters.
Transformative applications include:
· Electric and Autonomous Vehicles: High-voltage battery interconnects, onboard chargers, and ADAS sensors using lightweight, flame-retardant wires with 600V+ ratings.
· Smart Cities and Buildings: Building-integrated photovoltaics (BIPV), smart meters, and EV charging stations requiring fire-resistant, solar-adaptive cabling.
· Energy Storage Systems (ESS): Lithium-ion and solid-state battery modules utilizing wires with flame-retardant (UL 94 V-0) and thermal runaway containment properties.
· Wearables and E-Textiles: Ultra-thin (0.1mm diameter), washable wires for smartwatches, medical patches, and heated clothing, offering 10,000+ bend cycles.
· Aerospace and Satellites: Radiation-resistant, cryogenic-grade wiring for spacecraft avionics and lunar rover systems operating at -200°C to +300°C.
· Industrial 4.0: Digital twin systems, cobots, and AR/VR training simulators依赖 EMI-shielded, high-flex cables for seamless data integration.
Direct Welding Insulated Wire Key Features:
Precision Welding: Ensures strong, reliable electrical connections that resist mechanical stress and environmental factors.
High-Quality Insulation: Offers excellent electrical insulation, protecting against shorts and electrical hazards.
Easy Installation: Straight configurations simplify the layout and installation process, reducing labor time and costs.
Direct Welding Insulated Wire Benefits:
Reliability: Delivers consistent performance, minimizing maintenance and downtime in critical systems.
Versatility: Suitable for a variety of applications, adapting easily to both static and dynamic environments.
Safety: Enhanced insulation properties ensure safety in high-risk applications, protecting equipment and personnel.
Direct Welding Insulated Wire Applications:
High frequency transformer
Power supply
Inductance Charger
Communication network
LED conductor
Direct Welding Insulated Wire Customization: Available in various thicknesses, our Straight Welded Insulated Wire can be customized to meet the specific requirements of your projects.
Direct Welding Insulated Wire Detailed Information:
Winding Wire Cat. No(s): TIW-B
Conductor: Bare Copper Wire
Insulation Layers: Three
Insulation Material: PET,PA
Temperature Resistance Class: Class B
Withstand Voltage: AC 6KV/60s no breakdown
Safety Regulations: UL2353,UL60950,VDE,IEC/EN62368
CQC：GB19212,GB4943,GB8898