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Copper Composite Busbar for Complex installation conditions

The Copper Composite Busbar for High Voltage Power Systems is a cutting-edge solution engineered to meet the high-performance demands of modern electrical systems. Combining the flexibility of soft busbars with the high conductivity of solid busbars, this composite busbar offers a highly reliable and efficient means of power transfer for high voltage applications. It is designed for use in energy storage systems, battery pack connections, electric vehicles, and industrial electric cabinets. The busbar’s unique composite construction ensures superior electrical performance while offering customizability for specific application requirements, including voltage withstand, size, and insulation. Engineered for durability and reliability, it performs optimally in demanding environments, offering long-lasting stability and safety even under high voltage conditions. With high temperature resistance, flame-retardant ratings, and various surface treatments, the Copper Composite Busbar is a prime choice for applications where power integrity and safety are paramount.
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Product Specifications


Feature Details
Conductor Material T2/TU1 Copper, AL1060, AL6101
Insulation Material Heat Shrink Tubing, PVC, EVA, PA, PI, Epoxy
Max Temperature Resistance 900°C (Class 3H)
Voltage Withstand 2KV
Flame Retardant Rating V0
Surface Treatment Tin, Nickel, Gold, or Silver Plating
Applications Battery Pack Connections, Motors, Energy Storage, Electric Cabinets
Certifications RoHS Compliant, UL94 Flame Retardant Standards


Product Features

  • High Voltage Applications: Designed for efficient performance in high voltage power systems, ensuring stable energy transfer.

  • Customizable Solutions: Tailored to meet specific requirements for manufacturers, with options for size, insulation, and voltage rating.

  • Lightweight and Durable: Combines the benefits of copper and aluminum to provide high conductivity and reduced weight.

  • Energy Storage Compatible: Perfect for use in energy storage systems and battery pack connections, ensuring reliability in demanding conditions.

  • Fire Safety Compliance: Rated V0 and UL94 certified, suitable for critical infrastructure like electric cabinets and solar power systems.


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Key Advantages


  1. Customized for Your Needs

    • This flexible busbar can be customized based on your project's requirements, including size, voltage rating, and insulation materials, such as PVC, EVA, PA, PI, and heat shrink tubing. Ideal for complex and high-performance electrical systems.

  2. High Conductivity and Durability

    • Made from T2/TU1 Copper, AL1060, and AL6101, this composite busbar provides excellent conductivity and strength, combining the advantages of both solid busbars and flexible busbars for optimal electrical performance in high voltage environments.

  3. Cost-Effective Solution

    • With a blend of copper and aluminum, the composite busbar offers a lightweight, cost-efficient solution while maintaining high current-carrying capacity. It is ideal for applications where both flexibility and performance are essential.

  4. High-Temperature Resistance

    • Capable of withstanding temperatures up to 900°C (Class 3H), the busbar is designed to perform reliably in high-temperature environments, making it perfect for battery packs, energy storage systems, and electric panels.

  5. Fire Safety Compliance

    • With a V0 flame retardant rating and compliance with UL94 standards, this composite busbar is safe for use in electrical panels, solar power systems, and other critical electrical infrastructure, where fire resistance is a key concern.


Applications


  1. Battery Pack Connections

    • The composite busbar is ideal for use in battery pack connections, particularly for electric vehicles (EV) and energy storage systems, where both flexibility and high conductivity are required.

  2. Energy Storage Systems

    • Used extensively in energy storage systems, it ensures optimal power delivery in high-voltage applications and is designed to withstand long-term use in complex power systems.

  3. Electric Cabinets

    • This busbar is suitable for use in electric cabinets and power distribution panels, ensuring reliable power transmission while maintaining a compact design for space-sensitive installations.

  4. Automotive Applications

    • Commonly used in the automotive industry, especially for electric vehicle (EV) battery packs and power distribution systems, the composite busbar ensures stable power transfer and supports the latest EV technologies.


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Suzhou Yusheng Electronic Co., Ltd. was established in 2005. It is a production enterprise integrating R&D, manufacturing and sales.

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